Metal Fabrication Case Study

Precision Metal Products

How a custom metal fabricator overcame declining margins and cash flow challenges to achieve sustainable growth and profitability.

Client Overview

Company: Precision Metal Products
Size: $12M annual revenue, 85 employees
Industry: Custom Metal Fabrication

Precision Metal Products is a second-generation family-owned business specializing in custom metal fabrication for the aerospace, defense, and medical device industries. With over 30 years of experience, they've built a reputation for high-quality, precision components.

Despite their technical expertise, the company faced significant financial challenges that threatened their ability to invest in new equipment needed for growth and maintain their competitive edge in a rapidly evolving industry.

Precision Metal Products facility showing high-precision metal components and tools in blue and gold

The Challenges

Declining Profit Margins

Profit margins had declined from 12% to 7% over three years due to rising material costs and pricing pressures, threatening the company's long-term viability.

Cash Flow Constraints

Long payment cycles (net-60) from major customers combined with inventory requirements created significant working capital challenges and limited growth.

Equipment Financing Needs

The company needed to invest $1.5M in new CNC equipment to remain competitive, but traditional banks were hesitant due to inconsistent financial performance.

Our Solution

ProFit™ Method Implementation

We implemented our proprietary ProFit™ Method to address the core financial challenges facing Precision Metal Products. This comprehensive approach included:

  • Comprehensive cost accounting analysis to identify hidden profit drains and inefficiencies
  • Implementation of job costing system to accurately track profitability by customer and product line
  • Development of data-driven pricing strategy based on actual production costs and target margins
  • Quarterly business reviews to track progress and make strategic adjustments

Implementation Timeline

1
Initial Assessment

Comprehensive financial analysis and identification of key challenges

2
Strategy Development

Creation of customized financial improvement roadmap

3
Implementation

Execution of cost accounting, pricing, and cash flow strategies

4
Ongoing Optimization

Quarterly reviews and continuous improvement

The Results

$175K

Tax Savings

Annual tax savings through R&D credits, accelerated depreciation, and strategic entity restructuring.

22%

Working Capital Reduction

Improved cash flow management and working capital optimization freed up resources for strategic investments.

11%

Profit Margin Increase

Margins improved from 7% to 18% through cost accounting, strategic pricing, and operational efficiencies.

Long-Term Impact

Financial Transformation

  • Secured $1.5M equipment financing that three banks had previously declined
  • Reduced cash conversion cycle from 87 days to 62 days
  • Implemented data-driven pricing strategy that improved margins by 11%
  • Established quarterly business review process for ongoing financial optimization

Business Growth

  • Increased production capacity by 35% with new equipment
  • Added 12 new jobs in manufacturing and engineering
  • Secured three new major contracts in aerospace and medical device sectors
  • Positioned for sustainable growth with improved financial foundation
"

The team at Schapira CPA transformed our financial operations. Their ProFit™ Method gave us visibility into our true costs and profitability for the first time. The tax savings alone paid for their services many times over, but the real value was in helping us secure the equipment financing we needed to grow and the strategic guidance that's put us on a sustainable path to profitability.

Michael Anderson, President of Precision Metal Products
Michael Anderson
President, Precision Metal Products

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